Document Control Group
Design Drawing Document Control Manual (DDDCM)
ENGINEERING DOCUMENTS DESCRIPTIONS AND DEFINITIONS
The definitions listed below serve as a guide and/or as a reference for users.
Approval Signatures approve the contents of an engineering document and grant authorization to commit JLAB funds. Digitized signatures are "not" to be substituted as actual signatures per advisement of JLAB legal counsel.
DRAWING - Foreign are used by JLAB however, originate from a source other than JLAB.
DRAWING - Preliminary are not signed or approved for construction.
DRAWING - Revision Level is the sequential capital letter, starting with the alphabet "A", appearing in the revision block of a drawing indicating a change to a previously issued drawing. Revision letters "I" and "O" should not be used. This is to avoid confusion with the numbers "1" and "0". When all single alphabets are exhausted, double letter should be used. The revision level is then indicated by "AA", "BB", etc.
DRAWING - Void is a hard copy drawing that has been removed from the Master Files. A new drawing revision level received by DCG will initiate this process. Other terms that indicate a drawing as being voided are "canceled", "changed, "obsolete", "revised", "replaced", "voided", "was", and/or requested by the originator to discontinue storage.
DRAWING - Engineering Change Order (ECO) is a form to initiate the revision process of an existing master drawing. The purpose of this form is to legitimize, record, and manage the flow of changes to a master drawing to insure archive of the most current documents.
Master is the original or latest revision level of an assigned, approved, released, engineering document.
Master Storage is the location of engineering documents maintained by DCG.
Media Bond is the type of paper used to plot preliminary or check design drawings.
Media Vellum is the type of paper used to plot final version design drawings for long term storage.
These guidelines provide formal and standard methodology for generating and processing design drawings. The procedures follow basic guidelines of DOD-STD-100C; Engineering Drawing Practices and industry standard documentation procedures. These procedures are intended to provide the guidelines for the construction and operational phases of the JLAB project for the various functional groups.
Drawing - Basic Standards are as follows:
- "all" drawing blocks should be completed
- no information is applicable enter a "dash" or "N/A" in the block
- signatures on a drawing are to be signed using a medium point black ink pen
- text size no smaller than .100 on D/E size dwg to assure legibility when reduced/microfiche
Drawing - Title Format is as follows:
- line 1: Major System
- line 2: Sub System
- line 3: Component or Part
- line 4: Type of Drawing
Drawing - Types are as follows:
- artwork
- assembly
- block diagram
- detail
- drawing List
- fabrication
- fabrication & assembly
- installation
- layout
- schematic
- sub-assembly
- system diagram
- system print
- weldment
- wire diagram
Multi-Sheet drawing standards apply as follows:
- "all" sheets should have the same title
- "all" sheets should be the same size
- "all" sheets should bear the same revision level
- first sheet has a full title block
- all following sheets have continuation title block indicating title, rev level, CADD ID, sheet #, and scale
- TITLE BLOCK - APPROVED or CONST REL indicates the person who will
be responsible for the commitment of JLAB funding to fabricate the
depicted parts. This block "must" be signed on the initial issue of a
new drawing. All revisions that follow require the electronic
application of the same signature name in this block.
- TITLE BLOCK - CADD I.D. NO. indicates the complete file path location so that retrieval of the drawing, other than the designer, can be accomplished. Blanks, dashes, or N/A are "not" acceptable in this block.
- TITLE BLOCK - CHECKED indicates the person who has vigorously reviewed the drawing for its technical content, adherence to JLAB document standards, compliance with ANSI Y14.5M, and good drawing practices. This block "must" be signed on initial issue of a drawing. The person signing the Checked block "should not" be the same person indicated in the Drawn block. All revisions that follow require the electronic application of the same signature name in this block.
- TITLE BLOCK - DATE indicates the date the approved block was signed. This block "must" have the date indicated on the initial issue of a new drawing. All revisions that follow require the electronic application of the same date in this block.
- TITLE BLOCK - DIM & TOL PER ANSI Y14.5 represents the tolerance required to fabricate the parts. If all tolerances are indicated in the dimensions, enter a dash in this block. This applies to mechanical drawings only.
- TITLE BLOCK - DRAWN indicates the designer, detailer, draftsperson, etc. who produced the graphic representation of the parts and dates the entry. This is to be filled in on the CADD system as printed text.
- TITLE BLOCK - DWG NO. indicates the number assigned to a single drawing that is unique to each Major System or Work Breakdown Structure (WBS). Multiple drawing numbers are not acceptable on a single drawing regardless of whether it is single sheet or multiple sheets.
- TITLE BLOCK - ENGINEER indicates person who will be responsible for the technical content of a drawing. This block "must" be signed.
- TITLE BLOCK - FINISH indicates the specific surface finish required for the parts. If the part's finishing requirements are individually indicated on a drawing then a dash should be entered here. This applies to mechanical drawings only.
- TITLE BLOCK - MATERIAL indicates the specific type of material required to fabricate the parts. If a parts list is used on a drawing then a dash or "see parts list" is to be entered. This applies to mechanical drawings only.
- TITLE BLOCK - REV. indicates the revision level of the drawing to represent its most current status. A dash should be entered in this block for the initial issue of a new drawing. Subsequent revised issues are indicated by capital alphabets starting with "A", "B", etc. and should be sequential. Revision letters "I" and "O" should not be used. This is to avoid confusion with the numbers "1" and "0". When all single alphabets are exhausted, double letter should be used. The revision level is then indicated by "AA", "BB", etc.
- TITLE BLOCK - SCALE indicates the scale used to depict the parts shown on the drawing. A dash is to be entered if the scale is indicated with the parts to be fabricated.
- TITLE BLOCK - SHEET _ OF _ indicates the first sheet of a multiple drawing set and the total number of sheets in the set. Subsequent sheets indicates the sheet number and the total number in the set. If a drawing has only one sheet, sheet 1 of 1 should be entered. "No" blanks or dashes are acceptable in this block.
- TITLE BLOCK - USED ON ASSY NO. indicates any associated assembly drawing number which provides information in understanding the depicted parts. If no assembly is applicable a dash is to be entered.
- REVISION BLOCK - APPROVED is the same authorization level as "Approve or Const Rel" to indicate the person who will be responsible for the commitment of JLAB funding to fabricate the depicted parts. In some cases a separate Const Rel block is present. Signatures should be placed in both blocks. These signatures are the only approvals required to issue the revised drawing. Previous revision level signatures are represented by electronic printed names and dates in both the title block and revision areas.
- REVISION BLOCK - DATE indicates the date the approved block was signed.
- REVISION BLOCK - DESCRIPTION is the detailed description of the changes that have affected the drawing. The ECO number can be entered here; e.g. ECO 1234. The ECO would then contain all the detailed information required to change the drawing. The specific change to a drawing can be entered here in lieu of writing an ECO, however, the Drawing Revision Process should be followed.
- REVISION BLOCK - REV. indicates the revision level of the drawing after changes have been implemented. This letter should coincide with information indicated on the ECO . This revision level should be reflected in all revision blocks on all sheets of the drawing.
- REVISION BLOCK - ZONE indicates where the changes occur on the drawing.
- DRAWING - Basic Standards are as follows: "all" drawing blocks should be completed no information is applicable enter a "dash" or "N/A" in the block signatures on a drawing are to be signed using a medium point black ink pen text size no smaller than .100 on D/E size dwg to assure legibility when reduced/microficheed
- TITLE BLOCK - APPROVED or CONST REL indicates the person who will
be responsible for the commitment of JLAB funding to fabricate the
depicted parts. This block "must" be signed on the initial issue of a
new drawing. All revisions that follow require the electronic
application of the same signature name in this block.
- MEG requires at least "two" different approval signatures.
- TITLE BLOCK - CHECKED indicates the person who has vigorously reviewed the drawing for its technical content, adherence to JLAB document standards, compliance with ANSI Y14.5M, and good drawing practices. This block "must" be signed on initial issue of a drawing. The person signing the Checked block "should not" be the same person indicated in the Drawn block. All revisions that follow require the electronic application of the same signature name in this block.
- TITLE BLOCK - ENGINEER indicates person who will be responsible for the technical content of a drawing. This block "must" be signed.
- REVISION BLOCK - APPROVED is the same authorization level as "Approve or Const Rel" to indicate the person who will be responsible for the commitment of JLAB funding to fabricate the depicted parts. In some cases a separate Const Rel block is present. Signatures should be placed in both blocks. These signatures are the only approvals required to issue the revised drawing. Previous revision level signatures are represented by electronic printed names and dates in both the title block and revision areas.
Design drawing changes are required to represent the factual, constructed components or assemblies of devices used to build and repair the JLAB machine. Specific changes to a drawing may be detailed on the revised drawing itself, if the changes are "not" too extensive, but whenever possible it is preferred that the ECO process be utilized. The original of "all" ECOs should be forwarded to DCG for record keeping purposes. When it has been determined that a drawing requires changing, refer to the following procedures:
CHANGES to a hand drawn or a vendor/foreign drawing instructions are below:
- original master drawing is requested from DCG
- customer signs out the original master drawing
- DCG will make a vellum copy for the master files
- customer initials and dates the copy maintained by DCG
- once revised, customer resubmits the drawing by following the standard turn-in process
- changes to a vendor or a foreign drawing includes posting the revision on the CEBAF title block
CHANGES to a non-approved or a non-issued drawing requires no formal record.
CHANGES: Initiating an Engineering Change Order
- accurate copy of drawing that is to be revised should be obtained from DCG
- responsibility of originator to obtain the most current drawing revision level
- all approved ECOs should be forwarded to DCG to acknowledge an ECO exist
- copy of the marked-up drawing should accompany the ECO
- all "incorporated" ECOs should be forwarded to DCG
- all "pending" ECOs should be forwarded to DCG
- DCG will place a Merlin label on master drawing(s) affected by a "pending ECO"
- DCG will tag drawing number(s) in drawing database which are affected by a "pending ECO"
- incorporated person should request existing, pending ECO from DCG to mark it incorporated
- incorporated by person should supply proper signatures on incorporated ECO
- revised ECO should be indicated by capital alphabets starting with A, B, etc., and be sequential
- revision letters "I" and "O" should not be used to avoid confusion with the numbers "1" and "0"
- when all single alphabets are exhausted, double letters should be used
The purpose of the ECO is to record changes to approved, issued drawings to avoid duplication of the revised concepts. Therefore, it is important to be as clear and detailed as possible. The ECO is a traceable document that describes in detail the changes to a drawing. There should be "no" accumulation of ECOs. Each ECO form element explained below:
ENGINEERING CHANGE ORDER INITIATION
ECO FORM - General Revision indicates changes that are extensive. "General revision to drawing, extensive changes" can be annotated on the ECO. A mark-up of the drawing must accompany the ECO if a general note is used.
ECO FORM -Mark-Up is a copy of the areas of the drawing to be changed. This should accompany the ECO form to ensure that changes are clear to anyone unfamiliar with the components. Deletions should be indicated with a "red" pencil, additions should be indicated with a "green" pencil, and comments to the CADD designer should be indicated with a "black" pencil. This is to eliminate any confusion on the designer's part as to what the originator wants.
ECO FORM initiates the revision process of an existing master drawing. The purpose of this form is to legitimize, record, and manage the flow of changes to a master drawing to insure archive of the most current documents. ECO Continuation sheet is used when more space is required to describe the change. Blocks to be filled out as follows:
- ECO FORM - Multiple Zones is used to affect identical changes in several areas, e.g. in zones A5, B7, & C9 change "through hole" to 10-32 UNF.
- ECO FORM - ACTION TO BE TAKEN describes in complete detail the changes that are to be made to the drawing. Specify the location of the change on the drawing by "zone", e.g. in zone A5 change dimension from .085 to .095.
- ECO FORM - CAD File Posted By indicates the name of the person who has tagged the affected drawings in the CADD electronic drawing file with bold letters e.g. "ECO 0023 Pending". This is required when priority status 2 is selected.
- ECO FORM - COST ACCOUNT MGR indicates the person who will be responsible for the commitment of JLAB funding. This signature also gives cost account manager the opportunity to determine the impact of the cost of such a change. The cost account manager should sign and date the ECO prior to the changes being incorporated.
- ECO FORM - DATE indicates month, day, & year the ECO is written.
- ECO FORM - DESIGNER indicates the person who verifies the contents of the ECO for technical and text accuracy. This block should be signed and dated prior to the changes being incorporated.
- ECO FORM - DISTRIBUTION area is a tabulation of the applicable parties involved with the change created by this ECO. DCG should be included on all distribution lists. Those receiving copies of the ECO should immediately post their personal drawing files to reflect the status "pending" ECO.
- ECO FORM - USED ON DRAWING NO. indicates any drawing(s) number that will be directly impacted (affected) by the changes initiated on the ECO. This is to include the revision letter affected.
- ECO FORM - INCORPORATED BY is signed by the person who actually makes the change to the drawing and completes the ECO and drawing process. The completion date should be entered in the block to the right.
- If the original ECO was "pending" and a copy exist in DCG files, this person should request to have the ECO original pulled to mark it "incorporated" and to supply proper signatures.
- ECO FORM - MASTER DWG File Posted By indicates the name of the person in DCG who placed the Merlin label depicting the ECO number on the affected master drawing(s). This person also verifies the information has been documented in DCG's drawing database(s).
- ECO FORM - NUMBER indicates the assigned number for the change order.
- ECO FORM - ORIGINATOR indicates the person initiating the change. The date should be entered adjacent to the name. This block should be signed at the time the ECO is written and prior to designer and Cost Account Manager signatures.
- ECO FORM - PRIORITY NO. by indicating status # 1 = RUSH -immediate processing of the ECO and the drawing is required. ECO is "Incorporated".
- ECO FORM - PRIORITY NO. by indicating status # 2 = NORMAL -process will be done at the first opportune time. ECO is "Pending".
- ECO FORM - SHEET _ OF _ indicates the number of sheets that comprise the ECO. If only one 1 sheet is required, sheet 1 of 1 should be entered.
- ECO FORM -WBS indicates the Work Breakdown Structure group initiating the change.
RELEASE DRAWING TURN-IN PROCESS
JLAB drawings are approved and ready for release when all procedures are implemented and appropriate signatures are entered in the title block area and/or revision area. DCG's master drawing turn-in process takes place once a drawing has been received and approved by DCG. The latest revision level of a drawing is stored in the Master Storage area located in ARC 213.
- signed/released drawings are brought to DCG with attached turn-in form
- customer initiated turn-in form is used for record tracking purposes
- DCG QCs, logs, labels, and files the drawing
- DCG will communicate discrepancy to drawing's owner
- it is the owner's responsibility to make corrections to a discrepancy
- hand written corrections must be initialed and dated
- DCG logo stamp will be placed above the title block area of each drawing
- DCG logo stamp indicates the drawing has been received, QCed, and processed by DCG
- DCG will copy drawing for microfiche purposes
- DCG will file latest revision level drawing in master storage area
- DCG will pull old revision level drawing and place on the void drawing wall
- DCG's void wall process will confirm a voided drawing's microfiche card exist
- disposition of a voided drawing takes place after the void wall microfiche card confirmation process
- drawing owner may request to have the hard copy "voided" drawing returned to them
- foreign drawing originates from a source other than JLAB
- foreign drawing that has implied confidential, proprietary or copyright verbiage requires a letter
- the letter is obtained by the turn-in drawing group's owner
- the letter approves the drawing's usage at JLAB
- the letter exempts JLAB from any legal or copyright ramifications due to its usage
- the letter must accompany the foreign drawing when turned into DCG
- affixed to the drawing near the title block area must be a CEBAF/JLAB title block
- the title block must have the appropriate approval signatures
- attachable CEBAF title blocks can be obtained from DCG located in ARC 225
- a drawing that does not have the copyright verbiage does not require a letter
- CEBAF/JLAB title block must be present on all foreign drawings
Stamping a copied drawing indicates its intended use. Available stamps (black ink) are the following:
- Approved for Construction including date
- Bid Drawing including date
- Date
- Draft
- Information Only
- Preliminary including date
ENGINEERING DOCUMENT MASTER STORAGE
The purpose of master storage is to ensure archive and centralized storage of released engineering documents for the repair and maintenance of the machine. DCG strives to ensure record integrity and easy retreival. Master documents are defined as the original or revised original, signed, approved, hard copy document. Turn In master drawings should "not" be accepted by DCG for storage without "all" signatures in the required approval blocks. Individual groups are responsible to adhere to DDDCM. Master Drawing Storage is to insure quality of reproducibility, and longevity of master drawings, therefore "only" vellum hard copy drawings will be stored in the Master Files. All received master drawings, specifications, and ECOs are housed in the DCG, ARC 225. Master microfiche aperture cards of drawings are stored in a fire proof vault at a remote location.
Master documents are "not" accessible to customers unless escorted by DCG staff. Accessing copies of engineering documents received by DCG can be done as follows:
- drawing copies completed by DCG per customer's requirements
- drawing copies printed by customer using the 3M Reader/Printer
- ECO copies complete by DCG per customer request @ ext. 7306
- ECO copy pulled by customer from labeled file cabinets located in DCG, ARC 225
- Specification copies complete by DCG per customer request @ ext. 7306
- Specification copy pulled by customer from labeled file cabinets located in DCG, ARC 225
Prototype and Preliminary documents will "not" be stored in Master Storage. The originating groups are responsible for maintaining these types of documents.
DRAWING MICROFICHE APERTURE CARDS
The purpose of microfiche new and revised drawings is for the long term protection against loss or damage to any design related to JLAB. Each drawing will have three microfiche aperture cards made. One microfiche user set is located in DCG, ARC 225. . One microfiche master set is filed in a fireproof vault at a remote location. The process is as follows:
- microfiche standard Mil-M-9868 requires silver master fire proof vault set
- microfiche standard Mil-C-9949 requires 2 copied diazo sets
- DCG will make a copy of all received drawings for microfiche purposes
- DCG will proof the dwg copy clarity prior to being sent out for vendor services
- DCG will create a bi-weekly microfiche log for record integrity purposes
- DCG will visually review received microfiche aperture cards for quality & clarity
- DCG will use the microfiche log to verify card's label accuracy
- DCG will file all sets of microfiche cards bi-weekly
- DCG will stamp "void" on a voided drawing's microfiche card
- customer user set microfiche cards are filed in the "current" microfiche cabinet section
- customer user set voided microfiche cards are filed in the "historical" microfiche cabinet section
- anyone may view or print current or historical microfiche cards
- drawing microfiche card process requires a 4 week turn-a-round period
A DDDCM standard or revision to a DDDCM standard may be initiated by any individual or any group within JLAB. When an individual or a project group desires the adoption of a JLAB standard, a preliminary type-written draft should be submitted to Terrie Fuell, M/S 2A. Incoming drafts will be logged in and given a number for tracking purposes. The following should occur:
- DCG will place the proposed standard into the appropriate format
- DCG will submit a draft copy to all Group Leaders
- group leaders should forward comments, if any to DCG within two weeks
- MEG/DCG will evaluate the proposed standard
- MEG/DCG will then approve/disapprove the proposed standard
- DCG will then issue the approved standards
- disapproved proposed standard will be accompanied by a written explanation
- disapproved proposed standard may then be resubmitted
- resubmitted proposed standard should be accompanied by justification
- resubmitted proposed standard should repeat the above process
- exceptions requiring a change from a DDDCM stated procedure should go through MEG

