Management
February 1998 was the seventh month for the
$3.7M IR Demo Upgrade and Commissioning project. Cost and schedule
performance are described in the accompanying "Performance
Assessment" report by Gordon Smith. Early in the month,
linac commissioning was restarted after the January shut-down
for Central Helium Liquiefier maintenance. However, beam commissioning
activities were suspended for the remainder of the month when
an internal arc necessitated the dis-assembly and refurbishment
of the photogun. The down time was used constructively for completion
of installation tasks and initial alignment of the optical cavity
components. Despite the loss of commissioning time, we still
expect to meet the primary commissioning milestone of "first
light" well within the contractual period and within the
contractual budget. Some contingency was provided in the overall
budget with the arrival of $200k from the DOE-BES program office
to support commissioning activities related to coherent synchrotron
radiation (CSR) measurements. A summary of the technical progress
of the three open cost accounts is given below.
CA 221: Scaleable Optical Cavity
The optics team continued to concentrate its
effort on the checkout, alignment and commissioning of the FEL
optical systems. Arrangements were finalized for John Foley, an
optics theory expert who will be spending a 6-month sabbatical
with us starting July 1 to work on the scaleable optical cavity
design and performance modelling.
CA 321: Upgrade Cryomodule System
The cryomodule assembly process study being
performed with support from the Old Dominion University Engineering
Management Department was completed with a presentation to the
Division on results. Follow-on work is required to evaluate and
implement, if appropriate, identified improvement plans. A technical
review of the planned CEBAF energy upgrade cryomodule was held.
The focus of the review was the cryostat design concepts. The
down select for cryostat concepts will be made in March. We expect
that some of the improvements slated for the CEBAF modules can
be incorporated in the FEL upgrade cryomodule presently under
fabrication.
Seven of ten dogleg couplers have been fabricated.
Testing will start next week on a five cell cavity to qualify
each window assembly.
CA 421: Commissioning Preparations
This account has been closed to further obligations
since October.
CA 521: IR FEL COMMISSIONING
Beam commissioning activities resumed on 5
Feb. 98. Tune-up beam was accelerated through the cryounit and
viewed as a small round spot. Thus, the partly closed valve discovered
at the start of the January shut-down appears to have caused the
beam shape issue discovered during the December run. The gun
ran at slightly lower voltage, 340 kV versus the usual 350 kV,
and the cathode appeared to have a slight tilt. That weekend
we refurbished the gun in an attempt to correct these deficiencies,
and commissioning resumed Monday, 9 Feb. 98. Unfortunately, it
was short-lived because the gun field-emitted copiously down the
beam pipe, a most unwelcome and unexpected circumstance. We terminated
commissioning and began an autopsy of the gun. We subsequently
repolished the cathode ball to remove minor blemishes. We also
built a stainless steel shield for the getter pumps that will
protect the pumps and hopefully reduce impurities in the high-voltage
region. At this writing (17 Mar 98), the gun has been restarted
and beam has reached end of the injector. We restructured our
commissioning plans after turn-on to expedite GEN target irradiation
in support of the nuclear physics program. Consequently, we will
run tune-up beam to the straight-ahead dump as quickly as possible,
then insert the target chamber. We will defer all 60 pC (first-light)
setup until after the GEN targets are prepared.
Testing of the injector cryounit verified
that it now can be operated at 11 and 9 MV/m with its new ceramic
warm windows. These are the nominal values that had been assumed
in most of the simulations done to date. Development of optimized
PARMELA settings for 60 pC first-light beam is nearly complete.
The package includes images at the various viewer locations.
A "checkout" of the two multislit
transverse-emittance diagnostics was done via simulation (PARMELA)
with the latest injector settings for 60 pC. The findings indicate
that these diagnostics will perform well with 60 pC bunches and
will support a procedure for identifying and isolating drifts
from nominal settings in key components of the injector.
FEL INSTALLATION
Installation highlights in February included:
General installation activities to ready the
straight-ahead accelerator for first-light electron beam. Examples
include: installing and connecting all remaining beam-position
monitors up to the straight-ahead dump, installing and operating
two replacement 8 kW klystrons for the FEL cryomodule, installing
and wiring the raster magnet for the straight-ahead dump, and
making considerable progress toward completing the machine protection
system. Miram curves for all of the cryomodule klystrons were
taken at cathode voltages of 11.6 and 14.0 kV. Their heater voltages
were adjusted to extend their operating lifetimes at 14.0 kV,
the voltage required for 8 kW operation.
Installation of a sulphur hexafluoride recovery
system for the gun. It will reduce our operating costs by about
$7500 (the cost of the sulphur hexafluoride) every time the cathode
is replaced or the gun is otherwise refurbished.
Installation of the first 180-degree dipole
magnet and its vacuum chamber subsequent to completing the magnet's
measurements on the Magnet Test Stand.
Completing installation of the low-conductivity-water
cooling system for the insertable dumps. The stand for the insertable
dump located at the end of the second recirculation arc was installed.
Rework and installation of the mirror mounts,
trial mirrors, and collimator mirrors for the optical cavity.
The upstream pellicle (used for optical-cavity alignment) was
reworked and tested. The downstream pellicle and the laser safety
system shutter were also installed in the optical cavity and tested.
The high power optical train is instrumented and operational.
Installation of laser safety systems for User
Lab Rooms 4 (for use by the Saclay nuclear physics group to provide
polarized He3 nuclear targets) and 6 (to support the
Compton polarimeter for CEBAF Hall A). They involve use of a
smart card to gain access to the rooms.