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DOCUMENT ID |
6141
Appendix T4: Hoisting
and Rigging Operations (Including
Planning a Lift) |
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Overhead or mobile cranes operations at
Jefferson Lab are accomplished in accordance with DOE-STD-1090, Hoisting and
Rigging (formerly Hoisting and Rigging Manual).
This procedure applies to hoisting and rigging operations performed on behalf of Jefferson Lab, by its employees or by others.
The activities required for hoisting and rigging are performed in coordination with chapters:
· 6140, Material Handling Equipment Program
· 6141, Material Handling Equipment: Rigging, Cranes, and Hoists
Note: Management authority may be delegated to a
task-qualified TJNAF employee at the discretion of the responsible manager.
3.1 Material Handling Manager (MHM)
· Ensure the Lift Director/ Person-In-Charge (PIC), as defined by ASME B30.5; or the Person-In-Charge, as defined by DOE STD 1090, is qualified to perform all designated responsibilities for subcontracted mobile crane operations.
· Provide oversite of crane and rigging operations site wide and as requested.
· Assist with complex and critical lift planning when notified by the responsible Manager/ Supervisor/ Technical Representative (TR).
· Review Critical Lift Plans.
3.2
Managers, Supervisors and Technical
Representatives (TR)
· Provide oversite of crane rigging operations in their area of responsibility.
· Notify the MHM of any Critical Lifts with as much time as possible but no less than one (1) week notice.
· Request assistance from the MHM for consultation for non-routine or complex lifts.
· Be the “Management Representative” and classify the lift as Ordinary, Pre-engineered or Critical.
3.3
Person-In-Charge or Lift Director
· Develop lift plans.
· Ensure all personnel involved in the lift operations are knowledgeable and qualified to perform duties as assigned.
· Ensure all foreseeable contingencies have been addressed.
In accordance with DOE-STD-1090, Hoisting and Rigging – A management representative
shall classify the lift as Ordinary, Pre-Engineered or Critical, prior to
planning the lift. The management representative should have a basic knowledge
of material handling methods and significant knowledge of the capabilities of
the material handling personnel and material handling equipment within the work
area. Material handling personnel with master rigger training should be
consulted by the management representative or consult with the MHM.
Step
1:
Review
DOE-STD-1090, Hoisting and Rigging when developing lift plans. Where the DOE Standard appears to be in conflict with previously employed
lifting practices, contact the Material
Handling Manager (MHM) for an
interpretation.
Step
2:
Classify
each lift into one of the DOE categories:
· CRITICAL (see Step 2a).
· PREENGINEERED
PRODUCTION (see Step 2b).
· ORDINARY (see Step 2c).
Step 2a: CRITICAL LIFT* – Lift Plan[1]
required.
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*Per DOE-STD-1090, Hoisting and Rigging; Section
2 – CRITICAL LIFTS: a. A management
representative shall classify each lift into one of the DOE categories
(ordinary, critical, or pre-engineered production) prior to planning the
lift. b. A lift shall be designated critical if any of
the following conditions are met: 1.
The load item, if damaged or upset would
result in a release into the environment of radioactive or hazardous material
exceeding the established permissible environmental limits. 2.
The load item is unique and, if damaged,
would be irreplaceable or not repairable and is vital to a system, facility
or project operation. 3.
The cost to replace or repair the load
item, or the delay in operations of having the load item damaged would have a
negative impact on facility, organizational, or DOE budgets to the extent
that it would affect program commitments.
4.
A lift not meeting the above criteria shall
also be designated critical if mishandling or dropping of the load would
cause any of the above noted consequences to nearby installations or
facilities." |
Step 2b: PREENGINEERED PRODUCTION LIFT** – Requires an Operational Safety Procedure (OSP) or Temporary OSP.
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**Per DOE-STD-1090,
Hoisting and Rigging; Section
3 – PRE-ENGINEERED PRODUCTION LIFTS: a. A management representative shall classify each lift into one of
the DOE categories (ordinary, critical, or pre-engineered production) prior
to planning the lift. b. A lift may be determined to be a pre-engineered production lift if
all of the following criteria are met: 1.
The
group of items to be lifted is identical in terms of dimensions, weight,
center of gravity, load path, method of attachment to the lifting equipment,
and selection of lifting equipment. 2.
All
items must be lifted in adherence to a specific step-by-step procedure that
eliminates job rigging decisions or calculations by lift personnel. The
lifting procedure shall address the specific operation and attachment of all
lifting equipment, fixtures and accessories. 3. Training procedures are in place
to ensure specialized training is provided to personnel involved in pre-engineered
production lifts. |
Step 2c: ORDINARY LIFT – A plan is required,
however, a documented lift plan is not required. Consult with your
manager/ supervisor/ Technical Representative to determine if a lift requires
documentation. Lift plans can be verbal or documented as determined by the
appropriate manager in accordance with DOE 1090 and ASME P30.1, “Planning
for Load Handling Activities”.
Perform lift operation in accordance with the Lift Plan or OSP. If a
crane/hoist malfunctions at any time during the operation, suspend work in
accordance with ES&H Manual Chapter 3330 Appendix T1
Suspend Work for Safety Procedure and contact the MHM immediately.
5.0
Revision History
Revision 1.6 – 03/30/22
– Changed “appointed person” to “management representative” throughout
document; removed some hyperlinks; updated Note in 3.0 Responsibilities, revised
3.1, added 3.2; 4.0 - revised Step 2c: Ordinary Lifts; updated content and
format of headers and footers
Revision 1.5 –
03/25/21 – Periodic Review; Updated
header and footer, no approval needed
Revision 1.4 –
01/24/18 – Updated TPOC from B.Sperlazza to M.Loewus
Revision 1.3 –
02/09/17 – Updated TPOC from D.Kausch to B.Sperlazza per B.Sperlazza
Revision 1.2 –
12/18/15 – Eliminated two positions previously identified as the MHSR and
the MHER, the responsibilities of these positions are now performed by the MHM.
Periodic Review – 12/04/14 – No changes per TPOC
Revision 1.1 – 10/29/13 – Updated DOE Standard link
Revision 1.0 – 04/12/10 – Updated to reflect current laboratory operations
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ISSUING AUTHORITY |
TECHNICAL POINT-OF-CONTACT |
APPROVAL DATE |
NEXT REVIEW DATE |
REVIEW CYCLE |
rev |
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ES&H Division |
01.24.2018 |
03.30.2022 |
3 years |
1.6 |
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