TITLE

ES&H Manual

 

DOCUMENT ID

6410 Appendix T3: 

Laser Operational Safety Procedures

 

1.0             Purpose

Class 3B and Class 4 laser light poses an unmitigated risk code  >2; therefore, in accordance with Chapter 3210, Work Planning, Control, and Authorization Process, a separate work control document is required for each piece of equipment or system, and the area where the laser will be located. This appendix provides guidance for developing laser operational safety procedures (LOSP) to ensure hazard issues, identified through a task hazard analysis, are adequately addressed, and appropriately mitigated, before activities involving lasers are approved and commence.

2.0             Scope

Laser OSPs address the minimum safety requirements to mitigate hazard issues associated with lasers. This does not preclude the need for incorporating additional activities to ensure the safety of people, equipment, and the environment for activities associated with laser work.

Laser operational safety procedures are considered work control documents and follow the same requirements defined in Chapter 3310, Operational Safety Procedure Program , including triennial reviews. If LOSP content is reviewed by affected parties and found to be current and appropriate, the document need not be rewritten; however, the same rigor of review and approval applies as if the document was newly written.

This procedure is performed in conjunction with Chapter 6410, Laser Safety Program.

3.0             Responsibilities

Note:   Management authority may be delegated to a task-qualified TJNAF employee at the discretion of the responsible manager.

3.1              Document Owners are responsible for implementation of the document, even if another individual initiates the procedure.

·         must be a TJNAF employee

·         develop an LOSP for particular laser equipment, system, or location in accordance with Section 4.0 below

·         acquire appropriate review and approval prior to initiating the procedure

·         forward an official copy of the approved LOSP to ES&H Document Control

3.2              Laser System Supervisor (LSS)

·         approve the LOSP or justifies the need for revision and/or re-submittal

o   if appropriate, personally inspect the relevant area with the document author and the laser safety officer prior to recommending approval

·         provide specific laser system training and maintains record of approved users

·         ensure laser users have all applicable training (such as LOTO, Electrical Safety, Fire Safety) as identified in the THA

·         implement the approved LOSP:

o   post LOSP at the entry way or near the equipment covered by the document

o   ensures affected personnel are aware of the procedure

o   ensures that those who need the procedure are trained and a list is maintained of those individuals

o   verifies the effectiveness of the procedures by periodic job walk-throughs and procedure reviews

o   integrates self-assessment findings, continuous improvements, and lessons learned as appropriate

·         review and update LOSP prior to expiration and whenever there is a change that affects the laser system

3.3              Laser Safety Officer (LSO)

·         reviews the list of subject matter experts (SME) required to approve the LOSP and ensures it is adequate for the hazards identified

·         approves the LOSP or justifies the need for revision and/or re-submittal

o   if appropriate, personally inspects the relevant area with the document author and the laser system supervisor prior to recommending approval

3.4              Division Safety Officer (DSO) and Department or Group Manager

·         review and, if adequate, approve LOSP to ensure work processes and hazards have been addressed

3.5              ES&H Document Control

·         record serial number, author, appropriate expiration date, and content in the appropriate repository

·         maintain a record of all active and expired LOSPs

·         ensure electronic files are accessible and current

·    initiate Chapter 1300, Content Review Process, for

o   activities that cannot be conducted in a manner consistent with ES&H Manual requirements, as written; or

o   introduce a new, anticipated, or previously unrecognized hazard

4.0             Protocol

4.1              Laser Task Hazard Analysis

·         use the Laser Task Hazard Analysis Worksheet to outline the steps or services required for an area or piece of equipment. Identify known and potentially hazards conditions, suspected causes, and environmental concerns. 

·         identify required safety procedures, practices, controls, training, etc.

 

Click for Laser THA Guidance

 

4.2              Laser Operational Safety Procedure (LOSP) Coversheet

Click for

Laser Operational Safety Procedure

(LOSP) Form

·         complete the LOSP cover sheet identifying the area and equipment

·         identify the appropriate individuals required to review and approve the document including the subject matter expert for all hazard issues identified through the task hazard analysis

 

4.3              Procedure Development

LOSP Document Requirements

Introduction

In areas containing more than one laser, define operational sequence or parameters.

Personnel

Only those authorized by the LSS are permitted to enter the location noted on the cover sheet of this document.

·   Training and qualification requirements (including refresher training).

·   Medical requirements.

·   Spectator protection requirements.

Laser

Define

·   Laser system specifications.

·   Define laser system components.

·   Copy of laser operating manuals or reference the location of the manual(s).

Hazards

Define

·    Laser-specific hazards. 

·   Occupational exposure hazards beyond laser light (e.g. fumes, noise, etc.).

·   Credible non-beam hazards (e.g. environmental hazards).

·   Describe all required personal protective equipment, including clothing requirements and materials (e.g., no reflective jewelry) that should not be worn. Refer to Chapter 6410, Appendix T2: Laser Hazard Evaluations and Controls.

·   Control of hazardous energy (includes beam and non-beam hazards such as electrical)

Laser Environment

System designs, including interlocks, require hazard evaluation review by SME.

Define

·    Layout of the laser controlled area and/or table.  (Show beam location in relation to user (waist height preferable).)

·   Interlock schematic (or similar) (including smoke detector interlocks).

·   Room lighting conditions during laser use and alignment procedure(s).

·   Targets.

·   Primary and all likely beam paths (open or enclosed).

Written Procedure

for Use

and

Alignment

Provide

·   All process steps for laser operations – including unattended operation controls.

·   Detail the requirements for laser alignment.   Include manufacturer’s protocols for alignment. See 6410-T4 “Laser alignment guidelines”.

·   Provide process steps for maintenance and service.

·   Off-normal and emergency procedures (e.g. beam loss, fire).

Laser Controls

·   Describe all controls (Engineering, administrative and PPE).

·   If a different control is recommended, describe the rationale for not using a typical/recommended control.

·   Describe any filters intended to reduce power for safer operations

Required Calculations

·   Maximum permissible exposure.

·   Optical density.

·   Nominal hazard zone.

Labeling/Posting

(See Chapter 6410, Appendix T5: Laser Safety Control Inspections.

·   Equipment and area labeling & posting requirements.

·   Area signs.

·   Posting requirement for alignment mode

 

4.4              Review and Approval

·         Submit the completed LOSP in accordance with Chapter 3310, Appendix T1: OSP and TOSP Instructions sections:

o   4.2 Submit Draft Procedure for Initial Review

o   4.3 Submit for Electronic Signatures (subsections in 4.3 as well)

o   4.4 Review

o   4.5 Approve

·         When all reviews and approvals have been received, perform process accordance with Chapter 3310, Appendix T1: OSP and TOSP Instructions sections:

o   4.6 Document

o   4.7 Implement

5.0             Revision History

rev

summary

date

2.0

- revisions made per IA-2023-01-01-01

- updated appendix to reflect current laboratory operations

- re-arranged 6410 appendices:  this T3 was T1

- added Note to 3.0

- TPOC change from BManzlak to JWilliams

- changed this section from list to tabular format

- general formatting updates including headers & footers (+color), cross-links, bulleting, etc. by JAllen, ES&H Manual Editor

01.02.2024

1.4

added LOSP THA guidance per CATS#NE-2019-08-04-01

02.27.2020

1.3

- updated TPOC from BManzlak to PCollins

- added: NOTE to address fiber optics; expectation to LSS responsibilities to ensure all applicable training of the laser user is verified; requirement to identify Control of Hazardous Energy per CATS# NE-2019-08-03-01

09.20.2019

1.2

updated electronic LOSP review/approval process

09.01.2018

 

periodic review; no changes per TPOC

12.22.2015

1.1

TPOC changed from DOwen to BManzlak

07.01.2014

1.0

updated to reflect current laboratory operations

12.06.2010

 

ISSUING AUTHORITY

TECHNICAL POINT-OF-CONTACT

APPROVAL DATE

NEXT REVIEW DATE

REVIEW CYCLE

rev

 

 

ES&H Division

Jennifer Williams

01.02.2024

01.02.2027

3 years

2.0

 

This document is controlled as an online file.  It may be printed but the print copy is not a controlled document. 

It is the user’s responsibility to ensure that the document is the same revision as the current online file.  This copy was printed on 1/8/2024.