TITLE:

ES&H Manual

 

DOCUMENT ID:

3120 The CEBAF Experiment Review Process

 

 

1.0            Introduction

 

It is Jefferson Lab policy to conduct research so that the environment and people’s health and safety (ES&H) receive the highest consideration, while the best use is made of laboratory resources.  Jefferson Lab holds the strong conviction that high standards in ES&H are fully compatible with accomplishing forefront research.  To achieve these goals, each experiment must undergo a careful review of both its scientific merit and its effects on the environment, health, and safety.  This chapter outlines our review process.  It includes summary information (mainly in outline form) of the complete process from the conception of a new experiment through its installation and execution.  This process will be followed by all experiments mounted in the experimental halls at Jefferson Lab, and may also be used for the review of “special” experiments using other capabilities of the laboratory.

 

Because much of the equipment in the experimental halls at Jefferson Lab will be used for many experiments, we have designed the ES&H portion of the review process to minimize unnecessary duplication of safety analyses and documentation.  We define four types of experiments based on the degree to which they use existing, reviewed, documented equipment:

  1. Experiments using major new apparatus
  2. Experiments using only the existing (base) equipment “as is”
  3. Experiments requiring temporary modification of existing (base) equipment
  4. Experiments requiring permanent modification of existing (base) equipment

 

The initial (commissioning) experiment for each experimental hall is, by definition, of the first Type.  The commissioning process will be used to establish the base equipment and to refine its documentation and operations procedures for subsequent experiments.  Subsequent experiments that use the equipment that has already been commissioned are Type 2, 3 or 4, as appropriate.  Experiments that require major new apparatus go through the same cycle as the initial equipment.

 

2.0            ES&H documents required

 

Three major ES&H documents are required as part of the review process for each experiment: a Conduct of Operations (COO); a Radiation Safety Assessment Document (RSAD); and an Experiment Safety Assessment Document (ESAD).

 

The COO addresses an experiment’s policy, procedures and documentation; all COOs follow a generic format which is described in ES&H Manual Chapter 3120 Appendix A Conduct of Operations (COO) for Jefferson Lab.

 

The RSAD addresses radiation and activation issues associated with the delivery of beam to an experiment.  It also addresses decommissioning plans for the target and beam-activated components as appropriate.  An outline for a typical RSAD, indicating its content, is provided in ES&H Manual Chapter 3120 Appendix B Typical Outline for a Radiation Safety Assessment Document.

 

The ESAD describes identified personnel and environmental hazards of an experiment and the measures taken to eliminate, control or mitigate them.  This document covers not only the installed experiment, but also the installation and subsequent access to the equipment.  An outline for a typical ESAD is presented in ES&H Manual Chapter 3120 Appendix C Typical Outline for a Preliminary Experiment Safety Assessment or an Experiment Safety Assessment Document.

 

The variations on these documents and their content for the four types of experiments are outlined in Table 1 below.  Further information is provided in the remainder of this document and in the glossary and references provided.

 

Table 1: ES&H Documents Required for Different Experiment Type

Type

Experimental Apparatus Used

Required ES&H Documents*

1

Major New Apparatus

COO

RSAD that documents EOE and addresses beam-induced radiation issues

ESAD for complete apparatus

2

Base Equipment Only

COO referencing the Base Equipment Operating Manual

RSAD that documents EOE and addresses beam-induced radiation issues

ESAD (1 page) that references base equipment ESAD and RSAD

3

Temporary Modification to Base Equipment

COO, referencing and temporarily modifying the Base Equipment Operating Manual

RSAD that documents EOE and addresses beam-induced radiation issues

ESAD that addresses temporary modifications to equipment and references (or temporarily modifies) the base equipment ESAD as appropriate.  It also references the RSAD

4

Permanent Modification to Base Equipment

COO, referencing and updating the Base Equipment Operating Manual

RSAD that documents EOE and addresses beam-induced radiation issues

ESAD that updates base equipment ESAD to incorporate permanent equipment modifications

It also references the RSAD

*Note:      COO = Conduct of Operations Document

EOE = Experiment Operating Envelope

RSAD = Radiation Safety Assessment Document

ESAD = Experiment Safety Assessment Document

 

3.0            Responsibilities

 

The development of the COO and RSAD is the responsibility of the experiment spokesperson for all experiments of every type.  The Physics Division Liaison (PDL) and ES&H Coordinator assigned by Jefferson Lab to the experiment will assist in the preparation of these documents and in the review process the documents must undergo.

 

Jefferson Lab assigns primary ES&H responsibility for the development of the ESAD for the experiment based on whether it will use our base equipment alone or, alternatively, will modify or add to the base equipment or use entirely new equipment.  This approach allows us to conduct ES&H reviews using a modular approach which simplifies the process where possible.  For the commissioning experiment, which defines the base equipment for a hall, the bulk of the responsibility for the development of the ESAD and for the resolution of issues and concerns raised during the ES&H review process falls squarely upon the appropriate hall leader.  It is the hall leader’s responsibility to ensure the satisfactory completion of each phase of the review process for the experimental equipment as described in this document as part of the commissioning of the base equipment.

 

For subsequent experiments that use only the established, reviewed base equipment, the ESAD need only be a simple, one-page document that references the base equipment ESAD and the RSAD for the intended experiment.  Responsibility for the ESAD in this case rests with the experiment spokesperson, while the hall leader will have permanent responsibility for maintaining the documentation for the base equipment.

 

In all situations where there are modifications to the base equipment or new equipment introduced into the halls, the hall leader will decide if that equipment is to be a temporary or permanent modification.  If the modification is temporary, the primary responsibility for the development of the ESAD belongs to the spokesperson, and the ESAD shall be reviewed by the hall leader prior to submission to the review process.  If the new equipment will be a permanent or long-term addition to the base equipment, the hall leader’s ES&H role will be expanded.  If the modification is to be permanent, although the responsibility is a joint one, the hall leader is responsible for incorporating the appropriate documentation into the base equipment files.  This collaboration requires very close and continuous coordination between the hall leader and spokesperson to share the design, safety analysis, installation, training, documentation, and review responsibilities as appropriate.

 

When an experiment requires a completely new apparatus, the primary responsibility for development of the ESAD and for the resolution of issues and concerns raised during the ES&H review process is placed on the experiment spokesperson.  In concert with the leader of the hall where the new apparatus will be located (not a joint responsibility as it is with modified equipment), the experiment spokesperson is responsible for all required operational procedures, certifications, and reviews.  If the new equipment is going to be removed at the conclusion of the experiment, the experiment spokesperson is also responsible for decommissioning.  In all cases the host division has the responsibility to ensure that the experimenters and the Jefferson Lab staff understand their respective responsibilities.

 

4.0            The Review Process

 

In this section, we outline the overall review process for a major experiment using new apparatus (Type 1).  Further details are provided for the other types of experiments in ES&H Manual Chapter 3120 Appendix D The Experiment Review Process for a New Experiment Using the Base Equipment (Type 2) and Chapter 3120 Appendix E The Experiment Review Process for an Experiment Requiring Temporary (Type 3) or Permanent (Type 4) Modification of the Base Equipment.

 

The approach generally followed to “bootstrap” the startup/commissioning of a hall or of a major new apparatus is outlined in ES&H Manual Chapter 3120 Appendix F The Experiment Review Process: Hall Startup or Early Commissioning of Major New Apparatus.

 

The committees that participate in the review process and their charges are presented in ES&H Manual Chapter 3120 Appendix G Experimental Review Committees.  During the course of these reviews an Experiment Installation Checklist (see ES&H Manual Chapter 3120 Appendix H Checklists for Experiment Preparation) is generated that will be used for a final installation review of the equipment.  In addition, issues and concerns are entered onto the experiment's Issues/Concerns Checklist (see ES&H Manual Chapter 3120 Appendix H Checklists for Experiment Preparation) as they are identified.

 

The readiness of the experiment to begin commissioning activities is certified by a final review by the Associate Director for Physics.  As part of that review the completion of all required reviews is verified, and the resolution of issues and concerns raised during the review process is certified.  The summary form for this process is the Experiment Readiness Clearance Checklist included in ES&H Manual Chapter 3120 Appendix H Checklists for Experiment Preparation.

 

5.0            The Experiment Review Process for an Experiment Requiring Major New Apparatus

 

5.1              Proposal Phase

5.1.1        Conceive experiment and carry out preliminary design work for the new equipment required.

5.1.2        Identify ES&H issues associated with the New Equipment and the Safety Envelope for beam operation in the hall, and fill in an ES&H Hazard Identification Checklist.

5.1.3        Submit proposal to Jefferson Lab.  Each proposal must include a filled-in ES&H Hazard Identification Checklist (see ES&H Manual Chapter 3120 Appendix H Checklists for Experiment Preparation) and a Beam Requirements List (see ES&H Manual Chapter 3120 Appendix H Checklists for Experiment Preparation).

5.1.4        Preliminary review of technical aspects of the proposal by the Jefferson Lab Technical Advisory Committee (TAC).

5.1.5        Review of the scientific merits of the proposal by the Jefferson Lab Program Advisory Committee (PAC).

5.1.6        Decision by the Director of Jefferson Lab to grant beam-time.

5.1.7        Jefferson Lab assigns a Physics Division Liaison and an ES&H Coordinator (often the same individual) for the experiment.

 

5.2              Design Phase

5.2.1        Complete preliminary design of equipment.

5.2.2        Carry out a Safety analysis of the equipment design and write a Preliminary Experiment Safety Assessment Document (PESAD).

5.2.3        Review of PESAD by Jefferson Lab Experiment Experimental Equipment Review Committee (E2RC).

 

(Note that steps 5.2.2 and 5.2.3 are not required, but are highly recommended; they will help you avoid costly mistakes.)

 

5.2.4        Calculate and document EOE for all combinations of beam conditions and target(s) planned.  Identify Safety Issues for EOE and incorporate mitigating measures as necessary into the detailed design of the equipment.  Decommissioning plans for target and activated components must also be developed as appropriate.  In collaboration with Radiation Control Group (RadCon) a formal RSAD must be prepared.  The RSAD should include calculations appropriate for the EOE and address any anticipated ES&H issues.

5.2.5        Complete detailed design of the equipment.

5.2.6        Complete a final safety analysis of the equipment and write a formal ESAD.  This document, which must include an assessment of all safety and environmental hazards and must explicitly reference the RSAD, (see 5.2.5 above) is nominally an update of the PESAD.

5.2.7        Review of the ESAD and RSAD by (Jefferson Lab’s E2RC) and the RSAD (by Jefferson Lab’s RadCon Group).

 

(These reviews will generate the basic Experiment Installation Checklist, or EIC, identifying items to be checked at installation prior to issuance of the Experiment Readiness Clearance; a sample EIC is provided in ES&H Manual Chapter 3120 Appendix H Checklists for Experiment Preparation.  Typically, if the experiments contribution to the laboratory’s overall radiation budget for the year exceeds their pro-rata portion by a factor of two or more, they will be asked to consider additional measures such as local shielding.  Issues or concerns raised during the course of the review or subsequent reviews will be entered onto the experiment's Issue/Concern Checklist, or ICC.  A sample ICC is provided in ES&H Manual Chapter 3120 Appendix H Checklists for Experiment Preparation).

 

5.2.8        Additional review of the RSAD by the Jefferson Lab Radiation Review Panel (JRRP) or an ad hoc panel if the planned EOE exceeds the previous maximum for the Hall and the RadCon Officer deems it appropriate.

 

(This review may generate additional items for the EIC and/or ICC.)

 

5.3              Construction Phase

5.3.1        Fabricate equipment to design.

5.3.2        Document the equipment and develop written operations procedures for its commissioning and use (to be referenced in the COO document).

5.3.3        Test individual elements of the equipment to verify performance and operations procedures.

 

5.4              Preliminary Scheduling of Experiment by Jefferson Lab

 

5.5              Preparation for Running the Experiment

5.5.1        Personnel and Procedures:

5.5.1.1        Describe Experiment Procedures, Collaboration Organization, Operations Personnel, Training Required, etc. in a written COO.

 

(Note: the bulk of the experiment procedures will be in the form of an operations manual for experimental equipment that will be referenced by the COO.)

 

5.5.1.2        Review and approval of the COO by Jefferson Lab’s TAC.

5.5.2        Equipment Installation:

5.5.2.1        Install new equipment in experimental area.

 

(Note: the ESAD for the equipment must be approved by the E2RC prior to installation of the new equipment.  For complex systems this may be done in phases, with the installation of major subsystems following the review of the section of the ESAD that deals with that subsystem.)

 

5.5.2.2        Install target and any equipment necessary to ensure operation within the approved safety envelope.

 

(Note: the RSAD for the experiment must be approved by the RadCon Officer prior to the installation of the target.)

 

5.5.3        Pre-operation checkout of equipment installation and procedures by experiment collaboration.  This serves to verify operability after installation and to review integration to the extent possible without the use of beam.

5.5.4        Jefferson Lab safety review of the installed equipment prior to its use.

 

(This review will be carried out by Division ES&H personnel and the assigned Physics Division Liaison, verifying conformance to the ESAD and checking functionality of safety aspects of the apparatus and items and issues specifically identified on the Experiment Installation Checklist by the reviews.)

 

5.5.5        Experiment Readiness Certification (ERC) issued by AD for Physics.

 

(Note: this will include a verification that all reviews are in place, as denoted in the Experiment Readiness Certification of ES&H Manual Chapter 3120 Appendix H Checklists for Experiment Preparation.  It also verifies that the experiment installation check has been completed, as documented on the Experiment Installation Checklist, and that all issues and concerns have been satisfactorily resolved, as detailed in the Issue/Concern Checklist.)

 

5.6              Final Scheduling of Beam Time by Jefferson Lab

 

5.7              Commission equipment (following written procedures documented in COO)

 

(Note: if planned EOE is outside the previous maximum for the Hall, commissioning procedures will incorporate radiation safety verification measurements as required by RadCon.)

 

5.8              Run the experiment (following written procedures documented in COO)

 

(If the equipment changes at any time over the course of the experiment, the experiment spokesperson must notify the hall leader and the E2RC chair in writing.  Such changes might include, for example, changing inert to flammable gas mixtures or changing from a non-hazardous to a hazardous target material.  The hall leader and the E2RC chair will determine whether the change requires a revision of the experiment’s ES&H documentation and/or additional formal reviews.)

 

5.9              Decommission the equipment (if appropriate) and store or dispose of target and/or contaminated apparatus properly

 

5.10          For apparatus that will be used again (e.g., the Base Equipment in the Halls), review experience to date and, as appropriate:

5.10.1    Update ESAD for equipment (providing an improved ESAD for the base equipment).

5.10.2    Update written procedures for equipment use (resulting in an improved Operating Manual for the base equipment).

 

 

 

ISSUING AUTHORITY

CHAPTER AUTHOR

APPROVAL DATE

EFFECTIVE DATE

EXPIRATION DATE

REV.

 

 

 

ESH&Q Division

Dennis Skopik

02/14/07

02/14/07

02/13/10

0

 

This document is controlled as an on line file.  It may be printed but the print copy is not a controlled document.  It is the user’s responsibility to ensure that the document is the same revision as the current on line file.  This copy was printed on 8/24/2009.